How To Adjust Throttle Cable Motorcycle

Adjust this from the non-exhaust side of the motorcycle if the bike is hot to avoid burns. A tool for adjusting the TPS Throttle Position Sensor voltage on a KTM and other motorcycles, ATVs, UTVs, and dirtbikes EXC XC-W XCF SXF SX XC, and Polaris Ranger, Sportsman and RZR. The throttle cable is a very durable piece of equipment. I finesh the race because I could close the throttle with the push cable. We stock a full range of fittings, housing types and diameters and inner wire sizes to make any cable. As this instructable shows, two strokes can have catastrophic failures if run too lean and will not run if too rich. They are relatively simple units that are easy to mount and easy to tune. Adjust the throttle cables as needed. For Full Dress Harley, Honda Goldwing, BMW and other large and small motorcycles. The throttle should snap back closed very quickly. This procedure works great on 99% of all engines, for the 1% that demand a more robust throttle response on aftermarket monster fuel delivery systems additional tweaking outside the box may be necessary. There will also be very rare instance when the throttle cable will break. reserves the right to make changes at any time without notice and without incurring any obligation. The question is for anyone who's knowledgeable - the lock nut was originally against the assembly where the cable mounts to the throttle grip, not against the adjuster, which to me wasn't correct. If your push rod is not the correct length, it can cause problems, like a soft vehicle pedal. Buy FIIDO D3S Variable Speed Folding Electric Bike With 7. If adjusting your throttle cable doesn't eliminate problems with engine speed control, have the issue looked into by your boat or motor dealer. Official website of Kawasaki Motors Corp. If there is no slack, the throttle can be held open just a tad and that makes the idle difficult to settle down as it should. Make sure that the hydraulic line for the front brake is still well organized with the rest of your shifting cables and rear brake line. You can adjust the spring force by turning a small set screw on the side of the brake arm. A motorcycle's triple tree is the clamp-like structure that secures the front fork to its frame. We offer you the largest selections of dirt bike and pit bike parts for all models like Honda, Kawasaki, Yamaha, Roketa, Kawasaki, Polaris, Suzuki, TaoTao dirt bikes and pit bikes. tm9-879 2 motorcycle,solo{harley-davidsonmodelwla) fuel shut-offvalve frontbrake handlever headlight\ dimming ^ switch spark control grip hornbutt' gearshift lever gasoline tank clutch. Once this adjustment is complete, twist the throttle and let go several times. Now you know how to clean a spark plug you may also want to know how to clean car roof lining or how to remove the musty smell from your car. OILING AND ADUSTING your bike's cables can make for a smoother, more responsive riding experience. BMW Airhead motorcycle throttle control cable, tube and cam and gears assembly, speedometer cable and rubber boot, tachometer cable,cables,perch,clutch BMW Airhead motorcycle handlebar throttle controls, throttle cams, throttle gears, control cables; controls perches and wedges; speedometer cable rubber boot at transmission. After doing this process through several times (3 or 4) you can get both sides hitting and rising at pretty much exactly the same time. Just installed new stainless throttle cables. A throttle body is somewhat analogous to the carburetor in a non-injected engine, although it is important to remember that a throttle body is not the same thing as a throttle, and that carbureted engines have throttles as well. two ways there should be a knob in between the two carbureators that you can turn to adjust, or your throttle cable may have an adjustment in it where it comes out of the switch that you can bring. 95 Flat Rate Shipping Pete's Small Engine - Online Ordering Cub Cadet Throttle Cable - Cub Cadet Choke Cable. I'll continue to write a couple more related articles about diagnosing carburetion issues as well as the proper way to adjust, jet, and tune your carbs. Now it's time to tackle the throttle cables. Motorcycle clutch cables have to stay smooth and strong so your shifting can be effortless and reliable. First, put the motorcycle onto a lift so that it stands flat on Step 2 - Loosen Cables. Adjust the pilot circuit until the motorcycle runs cleanly off of idle with no hesitations or bogs. Throttle Acces. How to wire Four Speakers to One Amplifier In an earlier article we looked at the issues involved in connecting multiple speakers to one amplifier. New brake cables means bleeding the brakes and adjusting the front brake. You adjust the carburetors on a Honda 360 motorcycle using metric tools. They look like regular, flat-head screws. My throttle cable snapped. Set the transverse cable as short as possible for best braking, and adjust the cable and lever. com Bio: Jerry Fishel trained at Motorcycle Mechanics Institute in Phoenix AZ & Orlando, FL. Additionally, the throttle cable, just through general wear and tear, stretches, breaks, or, thanks to the dirt build-up, gets sticky, too. He sent me a new large plate as a replacement and I got it adjusted in two try's. If it's too loose, you risk having too much fuel rushing in, so the mixture will be very rich and may even flood out. Step 2: Check the cable at wide open throttle. How to begin: First, determine the size of the cable you need. About adjusting further, theres a nut on the throttle body side of the cable that you can back out/screw in, and that does the same thing as the one at the hand grip. Adjusting the clutch to eliminate the grabby feeling is accomplished using one of two separate adjusters on the ends of the clutch cable. Next Video: Custom Throttle Cable Installation. if its still iunder warranty id take it in unless you really want to do it yourself and then ill give more thorough instructions. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Now the trick… using a 10 mm CROWS-FOOT wrench on a long extension, loosen the lock nut on the pull cable where it attaches to the carb assembly (this is the top cable at the carb). Adjusting valve clearance (R1100, 1150RT) Checking freedom of movement of throttle cable and checking for kinks and chafing (R1100, 1150RT) Checking front and rear brake fluid level (R1100, 1150RT) Checking swinging-arm pivot mount (R1100, 1150RT) Checking operation of side-stand switch (R1100, 1150RT) Checking/adjusting synchronisation (R1100. The two cables for the throttle should be loose. DOWNLOAD Harley Sportster 883 XL/XLH Repair Manual 1986-2003 This INSTANT REPAIR MANUAL DOWNLOAD [covers 883/1100/1200 models] for the Harley Davidson Sportster XL & XLH 883 1100 & 1200 were designed primarily for factory service Sportster 883 technicians in a properly equipped shop. I adjust it until it is centered. Shut the bike off, lift the tank, and remove your air box to gain access to the air adjustment screws on each side of the throttle body (see pic to right) and the vacuum hookups (B & C in the pic below). I get asked about Carburetor Cleaning regularly both from readers and from friends offline. Raising the rider's seat gives you access to the throttle-stop adjustment between the units. Two strokes are touchy when tuning. Maintenance intervals vary, and bikes ridden in dust. Our machines were designed with a throttle brake screw to allow a rider to adjust how rapidly the throttle will move and that is done delberately and with the rider's full knowledge and control. It includes the full safety check as above plus the following Check and adjust gears, brakes, tyres & steering aligned Lubricate your drive system & all external moving components. This is usually done by either. turn the throttle grip wide open and hold it there. Honda stayed with the single throttle-lever Keihin carburetors on the CB360. An loose throttle cable will cause slow response when you mash on the gas pedal. Often these two descriptions become intertwined but they are completely different. First, put the motorcycle onto a lift so that it stands flat on Step 2 - Loosen Cables. A simple technique is to select one of the four barrel adjusters and turn it, noting if you are turning it in or out of the plate. An loose throttle cable will cause slow response when you mash on the gas pedal. In this video, learn a great performance upgrade for your vehicle that costs nothing! Eric talks about his old Honda Integra and his irritation at its throttle response. Basically you are turning it in until you feel pressure, then backing it out some. I finesh the race because I could close the throttle with the push cable. The single adjuster on one throttle cable didn't have enough adjustment range for me. Another way is to take the engine up to 3500, or so, rpm and short out one spark plug at a time and adjust the cables for equal rpm. Custom Cable Manufacturing We supply custom cables, controls, and control systems for a wide variety of industrial, marine, aircraft and many other applications. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. While most newer cars use drive-by-wire electronic throttle control, physical accelerator cables are still commonly found on many vehicles out on the road. Scooter maintenance is pretty important. 17" length. Drill out the cable hole in the clutch lever to the O. Disconnect both ends of the cable from the mower. electrical butt crimp onto the end of the cable (the small red ones), take the plastic off however you choose (I melted mine off with a torch). Slip the barrel at the end of the accelerator (pull) cable into the catch of the throttle tube/sleeve farthest from the rider. 99 This item is on Backorder but has been Ordered from our Supplier. Adjust to 13mm +/-. Cables "stretch" with use, so you have to adjust. They are relatively simple units that are easy to mount and easy to tune. As you’ll see below some aftermarket motorcycle levers offer greater adjustment than others, but generally they all offer more than what stock levers do. Tip height is adjustable, and can be set in place during use. You only want the rpm just high enough that it keeps running. Step 6 – If using an aftermarket or S. The experience of existing ST1300 owners is that the dealers frequently overfill the oil on these bikes by anywhere from ½ quart to 1 ½ quarts. With the service screw backed off and some slack in the throttle cable the dog bones should have some play. He is also a Harley-Davidson factory certified master mechanic. Disconnect the idle air adjustment valve and turn the idle screw. These screws are usually found on the front part of the carb. All lights and switches should work properly. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. RevZilla offers the best service in the industry on motorcycle gear. Fixing throttle cables on a motorcycle. Official website of Kawasaki Motors Corp. We cannot directly adjust the engine idle speed on a modern vehicle. To adjust that type of antenna, you turn the screw in or out, easily lengthening or shortening the antenna. I finesh the race because I could close the throttle with the push cable. An engine’s idle speed is a programmed function. 99 **oem honda ct70 ct90 kick start pedal 1/17m (282v). I'm not sure if there are different length cables in those years, I suggest checking the routing of the cable, someone may have done it the wrong way in the past. I believe the idle on my 2004 is lower than any bike I've owned. The shop towel in the intake manifold also serves to soak up any fuel that may make its way from the float bowls into the intake. How to Fit a Road Bicycle Overview: Body Contact Points. You can use the idle adjustment knob to increase the idle when the bike is cold and then decrease the idle when the bike is warm. We offer you the largest selections of dirt bike and pit bike parts for all models like Honda, Kawasaki, Yamaha, Roketa, Kawasaki, Polaris, Suzuki, TaoTao dirt bikes and pit bikes. Note: All of our 1987 & later style Harley Davidson clutch cables and all Metric Cruiser cables come standard with the High Efficiency inner wire. Adjust to 13mm +/-. 61-060BLK 1999-2001 Idle Cable: Part# 61-060BLK 1999-2001 Chief Black Vinyl Idle Cable. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. Replacing Throttle Cables. If you need something we don't have contact us were adding new items all the time. TW200 Yamaha Trailway Motorcycle Online Service Manual The Cyclepedia 1987-2020 Yamaha TW200 Motorcycle Online Service Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Yamaha motorcycle dealer-trained technician. The throttle cables turn a linkage. http://m. adjust the THROTTLE cable so that the throttle butterfly just hits the wide open mechanical stop, just as the throttle grip hits the wide open stop. •If necessary, adjust the throttle cable as follows:. We work directly with the best professional riders and mechanics to develop and test our cables. The lower cable adjustment involves loosening the cable’s lock nut, making the change to the adjustment nut, tightening the lock nut back in position, and rechecking the throttle free play. It pays testaments to the design of this carburetor that the range of miss-adjustment it can tolerate and still have the motorcycle run, if only poorly. Adjusting it at a low rpm is more sensitive and therefore more accurate. Dime City Cycles is the premier choice for DIY custom motorcycle parts, accessories and life style gear. Hold cable or housing perpendicular to jaws and squeeze levers quickly for a clean cut, as seen below. Adjusting the Floats Turn the carbs upside down. Adjust the actuator cables. If the TV cursor contols run out of range before the picture is correctly. For Driving Lights: Turn on the high beam headlamps. A small block holds the end of the throttle cable. 03/03/07 12:59:42 31MEM600_001. In this photo you can see me adjusting it, and that it is off center. The wiring harness snaps out of the hole in the right side cover. Some twins have two separate cables all the way from the throttle body on the bars to the carbs. Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. This site is dedicated to selling OEM Honda motorcycle parts, ATV parts and watercraft parts. Fixing throttle cables on a motorcycle. This is usually done by either. Double check your brakes. There is a good reason that the entire world motorcycle industry has been designing throttle controls to work this way for decades. The /2 has no special markings on the gear teeth like the /5. The setup of basic motorcycle controls on a dirt bike such as the handlebar position, clutch and front brake lever positions, as well as the shifter and rear brake pedal positions, along with the other motorcycle controls discussed below can make a rider much more fluid on a dirt bike resulting in smoother riding and faster lap times, or a greater ability to throw hits higher and further with. 3- tighten the first nut to the second to adjust a loose accelerator. Adjust the slack out of the throttle cables, so the carb/throttle body starts to open with just a little motion of the grip. How to Fix and Adjust Motorcycle Throttle Cables Step 1 - Lift the Motorcycle. Adjusting idle speed - posted in Nuts 'n' Bolts: Hi all, I just got my new Ural got serviced for first 500km and when I got it back from the dealer the idle speed was set too low. Cables are sold separately. think of the adusters at the engine end and the rough adjustment. The molded ball ends on levers are there so you don't skewer yourself in any situation. Unlike other types of carburettor, which have fixed jets , the SU has only one jet, so the mixture setting affects the engine throughout its speed range. Over time, the grease put into the cable housing during the manufacturing process will degrade, leaving your bike's throttle or clutch action impaired. Carbs 3 and 4 The adjustment screw is the blurry part in the middle of the photograph. Her four stroke engine makes Stella one of the cleanest, greenest scooters out there. Adjust all 4 and replace the covers. For longer runs of 40 feet or more, such as runs to surround-sound speakers in a large room, try using 12-gauge cables if they fit your budget. Subsequent you will find technical data as well as maintenance and service information. Dime City Cycles is the premier choice for DIY custom motorcycle parts, accessories and life style gear. Cablecraft Push Pull with Teleflex Morse style cable options. We stock a full range of fittings, housing types and diameters and inner wire sizes to make any cable. Clutch adjustment. So, set the adjuster back into the middle of its range before making any changes by the throttle body’s bell crank. You will get the lowest prices guaranteed with our "Beat it by a Buck" program. In this photo you can see me adjusting it, and that it is off center. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold. If necessary, hold the cable just below the handlebars as you twist the grip and feel the cable as it engages. My throttle cable snapped. Two strokes are touchy when tuning. Turn the throttle and the throttle cable rotates around the radius with a constant amount of pressure. On these bikes you can get a closer look at the cable by putting the bike in the lowest gear, then without pedaling, shift the derailleur to slacken the cable. Disc, caliper, or cantilever—we’ve got you covered. While raised you can adjust both the throttle cables and the clutch cable. Throttle Cable(s) Adjustment - KZRider Forum - KZRider, KZ, Z1 & Z Motorcycle Enthusiast's Forum. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. Vehicles built today have no such provision. I adjust it until it is centered. Changing a clutch assembly on a motorcycle is one of the regular items of maintenance that anyone with a reasonably well-equipped workspace and tools can attempt themselves. The lower the gauge, the thicker the conductors. Of course this is a personal call, but consider whether a cable or pedal needs lubricant before tearing into it. If all you need do is adjust the push-pulls, and you have used all the adjustment range available at the throttle, you will have to adjust at the throttle bodies. I have a video (duh) that I'll upload soon (it's on Facebook already). Follow the step by step instructions below to quickly and efficiently adjust and lubricate the throttle cables on a Harley motorcycle. To adjust where the friction point is in relation to the angle of the clutch lever you need to adjust the cable at one or both ends. When lubricating the control cables on your motorcycle, be careful what you use to lube them with. If the cable is too tight, not enough fuel will come through and your bike won’t run properly. Conversely, a cable that's too tight will not allow the car to drop to proper idle causing excessive fuel consumption. On a motorcycle, loosen the cable adjusters, and open the throttle. i looked up adjustment in owners manual. A simply universal kit that you can cut to length and solder on the ends is the way to go for any application. Avoid a DIY disaster with these expert tips and tricks on how to adjust your bike brakes—from disc, to caliper, to cantilever. Seemed pretty easy. If you are having trouble starting your Yamaha PW50 motorcycle, having problems with a carb that now needs cleaning or adjustment we can help. Motorcycle, ATV, Tractor manuals written especially for the DIY enthusiast Minor cable differences between F5/F8/F81M and F9 throttle control (oil pump) cables. INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha FJR13AX(C). Align beamsetter according to point 4. Attach them to another bike’s battery providing you’ve asked the owner. This video is specifically about making minor adjustments to the "clutch cable" on your Harley Davidson motorcycle, which in turn will adjust how your clutch lever feels. To adjust idle on a 1996 Yamaha Virago 110o, locate the throttle body and remove the rubber casing for the idle switch. Many of these units will also offer the. If adjusting your throttle cable doesn't eliminate problems with engine speed control, have the issue looked into by your boat or motor dealer. Honda Motor Co. com Bio: Jerry Fishel trained at Motorcycle Mechanics Institute in Phoenix AZ & Orlando, FL. •If necessary, adjust the throttle cable as follows:. Rider forum is a community for motorcyclists including both street and track riders. International. If the cable is too tight, not enough fuel will come through and your bike won't run properly. The are secured in place by metal cable clamps or by pressure-fit clamps mounted in the box. When using your stock air cleaner assembly it may require the holes on the backing plate to be re drilled in order to align with the three holes on the face of the carb. Motorcycles are sometimes challenging to work on, owing to the minimal amount of movement and room to get your hands into small. Next, turn each idle stop screw until it just lifts the air slide. It's hard to get excited about installing a throttle cable, but without it, you couldn't control the speed of your motor. Warning Operation of the motorcycle with an incorrectly adjusted, incorrectly routed or damaged throttle cable could interfere with the operation of the brakes, clutch or the throttle itself. How to Fix and Adjust Motorcycle Throttle Cables Step 1 – Lift the Motorcycle. Throttle Cable and Carburetor Adjustments Twist the throttle grip open slowly and note the amount of free-play before the throttle cable begins to engage, or tighten. , distributor of powersports vehicles including motorcycles, ATVs, Side x Sides and personal watercraft. CABLE LUBRICATION. To check the throttle free play, hold the grip between your fingers and roll it back and forth until you begin to feel the pull of the cable. The shop towel in the intake manifold also serves to soak up any fuel that may make its way from the float bowls into the intake. Throttle Cable(s) Adjustment - KZRider Forum - KZRider, KZ, Z1 & Z Motorcycle Enthusiast's Forum. Changing a clutch assembly on a motorcycle is one of the regular items of maintenance that anyone with a reasonably well-equipped workspace and tools can attempt themselves. The throttle control cable runs from the remote throttle lever on your dash to the throttle arm on the carburetor of your outboard motor. This increases what is called "play," which is the amount by which the lever can be depressed before it begins to operate/engage the clutch. I have adjusted the cables on my carburetor test bikes over 250 times this year alone and the IMPORTANT thing is to have slack in the cables when the throttle is in its normal position. I want to adjust the throttle cables on my 1977 KZ-1000 and in the I hate to follow-up with another post so soon, but I have a bit of a quandary going on. If you get your clutch setup correctly, the mousetrap is as easy or easier than a 2000 Harley Davidson Softail. There is an adjustment on the single cable that comes from the bars at the housing point and any adjustment at that piece will equally increase or decrease the twin cable lengths (slightly). The models with the T adaptor adjustment seldom need the top cable to be adjusted. Note: Most High Definition receiver boxes also have picture-positioning controls in their menu systems. You can fine adjust the brake tension by unscrewing the adjusting barrel a little bit. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. It's best to adjust the two arms together: screw in the closer arm first by half a turn to start, and screw out the other one by the same amount. 2-Stroke Carb Adjustment Made Easy 2-Stroke Carburetor Basics. It's an awesome upgrade for long trips, or simply to adjust your jacket while riding and things of the like. But cars like this have cables that run to the throttle and sometimes they get loose. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Honda Shadow Throttle Cables & motorcycle parts. Replacing Throttle Cables. Shortening throttle cable with basic tools. Don't have a tach but guess idle is around 700 rpm. Then insert the main cable and any smaller cables into the compression nut. Vincent clutch plunger travel: About 30 years ago I came across a works drawing for the clutch and noticed that there was some information not mentioned in any other document. Other Motorcycle: 1999 Harley Fat Boy Anyone have any advice as to how to adjust the throttle cable at the engine side? Took the tank partially off today to try and. How to remove the Throttle Cable from the Carburetor. "Loosen both locknuts along the throttle cables, and turn both adjusters in completely so as to give the throttle grip plenty of play. Voltage Regulator Adjustment Guide By A. Should the lock nut tighten against the adjuster or the throttle cable part next to the hand grip?. This site is dedicated to selling OEM Honda motorcycle parts, ATV parts and watercraft parts. enough slack in the cables to allow for cable movement. If necessary, repeat the adjustment procedure until the upper and lower sashes open and close to your liking. Harbor Freight is a leading source for specialized tools for automotive and motorcycle repair. No specialty tools are needed. Aprilia RS125 Gilles Front Brake Lever 2006 Onwards Optimal shape for all brake styles and up to 35 times adjustable Positons. If one is almost outof adjuster threads then turn all of them back a couple of turns andset the cable adjuster and master idle screw to match. Repeat rotating the bars and note is the flop is worse or better (figure 12). We offer you the largest selections of dirt bike and pit bike parts for all models like Honda, Kawasaki, Yamaha, Roketa, Kawasaki, Polaris, Suzuki, TaoTao dirt bikes and pit bikes. Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. If the front brake is mechanical (cable) repositioning it to the left handlebar simply requires remounting it above the clutch lever (or beneath, if you prefer). Moves handlebars 1¼" and forwards or backwards 5/8" or 1". New clutch cables often mean readjusting the clutch. Before any trip, a safe rider makes a point to:Wear the right gear. Fill up the fuel tank and add fuel against dust with a porous cover. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. Under normal driving conditions you can do the service a few hundred km sooner or later. Genmar Handlebar Risers. 110° angled head for hard-to-reach pilot screws extends reach 1". will at its option, repair, provide replacement parts or replace your BAJA INC. Under normal circumstances riders have three points of contact with their motorcycle; the seat, the pegs, and most importantly, the handlebars. Buy OEM Parts for Honda Motorcycle 1976 Handlebar / Steering Stem / Cables Diagram WIRE ADJUSTING. Any thoughts? Thanks. In this photo you can see me adjusting it, and that it is off center. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. By twisting the grip toward you (so that your wrist moves down), you apply the throttle. 0 out of 5 stars 1. Now I adjust the cable using the knurled nut and my fingers. OILING AND ADUSTING your bike's cables can make for a smoother, more responsive riding experience. Step 2: Check the cable at wide open throttle. It’s a good idea to get this service done every 3-6 months depending on use. Start the motorcycle and allow the engine to warm up for three minutes. Loosening the screw that mounts the brake shoe to the brake arm can make realignment difficult, so avoid adjusting the brakes for now. There is a good reason that the entire world motorcycle industry has been designing throttle controls to work this way for decades. The system can be put on simple terms. If you are someone handy and mechanically inclined, replacing the handlebars is probably a weekend job as long as you have all of the needed parts ready to go before you start the job. Maintenance for drum brakes is usually restricted to cleaning the drums and shoes periodically, lubricating the lever pivot, and adjusting the cables. Shop Tools for Japanese Motorcycles We stock almost any tool or item you need for doing basic to moderate service or maintenance on Honda Yamaha Kawasaki and Suzuki motorcycles. For the throttle cables, unscrew the throttle housing on the grip and adjust the cables for maximum slack. Use a 10mm wrench to loosen the locknut so that you can make an adjustment. The /2 has no special markings on the gear teeth like the /5. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley's newest model of their fuel-injected carburetor. Once you know the options available to you, you can dive in with a little. In either case the adjustment is the same. General Information Clock Adjustment 6 seconds and the display will cease to flash automatically. Vehicles built today have no such provision. Oilhead throttle bodies tend to wear out (the right is more common). The shop towel in the intake manifold also serves to soak up any fuel that may make its way from the float bowls into the intake. The /2 and /5 have almost identical throttle assemblies. Katana Family Tree includes Katana 600/750/1100 specs, sizes & measurements @ MotorCycleAnchor. Original throttle cable for all 4-stroke EFI enduro models. Cleaning and lubricating a motorcycle chain is one of the easiest ways to dip your feet into bike maintenance. Loosen the locknut. Fixing throttle cables on a motorcycle. There is an adjustment somewhere in the throttle cable behind the front wheel for large adjustment; but most of the time only fine adjustments are necessary and can be made using the adjustment on one of the throttle cables on the handle bar. Set the scaled wheel according to the adjustment table. Your bike is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days from the date of purchase. Adjusting the Valve Clearance. reserves the right to make changes at any time without notice and without incurring any obligation. I adjust it until it is centered. Kuryakyn has been leading the design and manufacturing of premium aftermarket motorcycle and power sports products since 1989. How To Check and Adjust Your Motorcycle Throttle. Cable System. You'll need 4mm & 5mm hex bits for the plastic. Anytime you complete repairs under the hood and particular on electrical system part, you need to remove the battery cables from the terminal(s). Lots of talk about broken clutch cables and getting off course from the OP question but I solved my problems with broken clutch cables and owning my Norton for over 43 years now since new I use to go through clutch cables every few months in the first 5 years and they always broke up at the lever end, never down the GB end, all I did to stop them breaking at the lever end was so simple it. To adjust where the friction point is in relation to the angle of the clutch lever you need to adjust the cable at one or both ends. Unfortunately, when this is combined with what feels like the on/off response of the bike’s fuel injection system, a pull on the stock throttle with its constant radius yields a too-immediate response just off idle. and tightening or loosening the cables to make them within spec. Our Big Dog parts are laid out to follow the Big Dog Service Manual. The battery is now accessible. In this photo you can see me adjusting it, and that it is off center. Virago XV250 V-Star 250 Yamaha Motorcycle Service Manual The Cyclepedia Press LLC Yamaha XV250 Virago and V Star 250 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Yamaha dealer trained technician. Nothing like watching the bolt twitch at 120 fps slo-mo! Riveting!. Turn on the low beam: The cut-off line must run as horizontally as possible along the dividing line over the whole width of the screen. NOTE: Because of the cable slot in the lever, drilling the hole out to a larger size from that side of the lever can be damn tricky. Jumper cables usually come in a variety of lengths, ranging from 10-20 feet. Designed for those hard-to-reach air/fuel mixture screws on most multi-cylinder motorcycles. There is 2 cables coming out of the throttle housing. Repositioning the throttle shouldn’t necessitate any special parts, with the possible exception of a longer throttle cable. If the cable is too tight, not enough fuel will come through and your bike won’t run properly. They provide more stopping power, and better performance in bad weather than traditional rim brakes We’re going to take a look at adjusting mechanical disc brakes, so you can get the best performance possible. Lubing control cables and making sure they are not frayed and are properly adjusted is part of bike ownership. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley’s newest model of their fuel-injected carburetor. Throttle Cable Adjustment Sportster Motorcycle Air intake, Carburetor, EFI, Fuel, and Exhaust Throttle Cable Adjustment - The Sportster and Buell Motorcycle Forum - The XLFORUM® Blogs. The Carburetor is a component used in an internal combustion engine which blends the air and fuel to create a highly combustible. Bob and Mark demonstrate the step-by-step process for removing the stock parts to install a Wimmer custom air-cleaner and Barnett replacement throttle and idle cables for your EFI Touring model. when i went to adjust the second time i decided to just take it off. Some twins have two separate cables all the way from the throttle body on the bars to the carbs. Related Videos: Harley-Davidson® Throttle Cable Repair How to Replace Brake Light Switch on a Harley Check, Adjust and Lubricate Brake & Clutch Controls. Vintage Japanese Motorcycle Parts - CB750 Throttle Cable. com or call (562) 949-0455. Motorcycle clutch cables have to stay smooth and strong so your shifting can be effortless and reliable. such use is prohibited by law. ThumperTalk. Virago XV250 V-Star 250 Yamaha Motorcycle Service Manual The Cyclepedia Press LLC Yamaha XV250 Virago and V Star 250 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Yamaha dealer trained technician.